Automotive Wire Harness is an important part of connecting various electrical and electronic components of the car, which includes a series of wires, plugs, fuses, switches and other components. The installation quality of the automotive Wiring Harness is directly related to the reliability and stability of the automotive electrical system, so the assembly process of the automotive wiring harness is very important. The following is a brief introduction to the automotive wiring harness assembly process.
First, do the Wire Harness design. The wiring harness design should be carried out according to the functional requirements of the automotive electrical system. At the same time, factors such as the installation space, protection level, and fire protection level of the wiring harness must also be considered. After the wiring harness design is completed, it is necessary to formulate the wiring harness assembly process. Next, perform harness segmentation. According to the wire harness design, divide the wire harness into several sections to facilitate subsequent assembly. Each wire harness should indicate the color, length, terminal type and other information. Next, strip and trim the harness. According to the wiring harness design, use a stripping knife to strip the wires and use scissors to trim the length of the wires to ensure that the lengths of the wires are consistent. At the same time, wires need to be marked for subsequent identification. Then, proceed to wire harness pre-assembly. The wires of the same section are pre-assembled according to the harness design and tested to ensure that the wires are connected correctly and perform well electrically. Finally, wire harness final assembly. Connect the wire harness sections according to the wire harness design and test to ensure that the wire harness is connected correctly and has good electrical performance. At the same time, the wire harness needs to be bound and covered with a protective cover to ensure the protection and appearance of the wire harness. In the automotive Wire Harness assembly process, the following points need to be paid attention to: Wire harness assembly should follow the correct sequence to ensure assembly efficiency and quality. Keep the work area tidy during assembly to ensure safety and quality. For different models of cars, it is necessary to formulate corresponding wiring harness assembly processes according to their characteristics. After the assembly is complete, a comprehensive test of the wiring harness is also required to ensure its quality and reliability. To sum up, the automotive wiring harness assembly process is a complex job that requires a high degree of professional skills and experience. In automobile production, the correct wiring harness assembly process can effectively improve the quality and reliability of the automobile electrical system, thereby ensuring the safety and performance of the automobile. We support Custom Cable Assemblies, if you need, you can contact us.
