Automotive Wire Assembly is the general term for a set of wires and plugs that connect various electrical components in the automotive electrical system. The automotive Wiring Harness assembly process refers to the process of combining and assembling wires and plugs according to design requirements and processes. The following is the general process flow of automotive wiring harness assembly:
Make Harness Rope Before the Wire Harness is assembled, the wire harness rope needs to be made. To make a harness rope is to bind wires of different colors, specifications and lengths into a bundle according to a certain order and spacing. Special harness tying tools and materials are required to make harness ties. Stripping and cutting wires During the assembly process, one end of the wire needs to be stripped off the insulation layer, and the other end is cut to an appropriate length according to the design requirements. These wires will be used to connect various electrical components in the car's electrical system. Terminal Attach the end of the wire harness to the lug. A lug is a type of plug used to connect wires, which connects a harness cord to an electrical component. Winding insulation tape Wrap insulating tape around exposed parts of the wires to protect the wires and prevent short circuits. With wire protector As needed, use wire protectors in the harness to protect the wires and enhance the overall performance of the harness. Assembly joint According to the design requirements, connect the Connectors in the wiring harness to the various electrical components in the automotive electrical system. Quality Inspection and Testing After the wire harness assembly is completed, quality inspection and testing are carried out to ensure that the quality and performance of the wire harness meet the design requirements and industry standards. In general, the process of automotive wiring harness assembly needs to be carried out in accordance with design requirements and industry standards, and requires strict quality inspection and testing to ensure the quality and performance of the wiring harness. At the same time, the use of modern production lines and equipment can also improve production efficiency and assembly accuracy. We have Custom Cable Assemblies, if you are interested, please contact us.
