What procedures should be paid attention to in the processing of custom wire harnesses? In the Wiring Harness processing, there are problems such as broken wire cores of the Wire Harness, easy falling off of the terminal wires, or virtual welding of the electronic wire harness and the wiring harness connector not being threaded in place. Some of these problems are caused by human error, some are caused by wire harness processing equipment, and some are wire harness raw materials. problems, these problems will affect the quality of the wiring harness. 1. The terminal wire terminal falls off. This situation is just the opposite of the third-party situation above. When the terminal machine is adjusted too loosely, the terminal cannot wrap the wire harness firmly. 2. The wiring harness connector is not in place. This situation mainly occurs during the wiring harness assembly process. When the electric vehicle wiring harness is inserted into the connector housing, it is not in place. Under normal circumstances, there will be a "click" when it is inserted in place. It is necessary to pull back, that is, hold the connector in one hand and pull the wire tightly in the other hand. Be careful not to use too much force to avoid breaking the wire harness. 3. The electronic wire harness is soldered. When the wire harness is welded, the wire core is not tinned enough, or the contact surface of the two wire cores is too small, the virtual welding phenomenon will occur. Since the welding place needs to be covered with an insulating sleeve, the appearance is If it does not come out, some problems can be found during the quality inspection process. If this kind of wiring harness is installed on the equipment, it will be prone to failure. 4. There are three reasons for the broken wire core of the wire harness: first, the quality of the raw material cable of the wire harness is not good enough, the flexibility is not enough, or the wire diameter is insufficient; the second is that the wire feeding roller is too tight when the wire harness is being cut , causing the wire core to be broken; third, when the wire harness is crimped to the terminal, the machine is adjusted too tightly, and the lower pressure of the blade is too large, causing the core wire to break. For more news and product information of our company, please visit our official website.We also sell Wire Harness, Connectors, Custom Cable Assemblies, Automotive Wire Assembly,Customized Cables and Connectors over molding.
